Unmanned Weighbridge Centering System

The IDT Unmanned Weighbridge Centering System is an innovative technology revolutionizing weighing operations. With its continuous, automated process, it minimizes wait times, ensures precise weighment, and controls pilferage. Designed as a standalone solution, this system can be easily integrated with new or existing weighbridges of any make, supporting both uni-directional and bi-directional operations.

The Unmanned Weighbridge Centering System offers several key features and benefits to enhance operational efficiency and data management. Equipped with an RFID reader proudly manufactured in India, the system enables swift and precise vehicle identification, streamlining the weighing process. An IP camera ensures thorough auditing by capturing truck images, adding an extra layer of security and accountability. Voice guidance and information displays provide continuous support to drivers, ensuring smooth operations throughout. The IoT controller integrated with weighbridges ensures accurate positioning of vehicles on the weighbridges, preventing any weight manipulation.

Furthermore, the system seamlessly integrates with enterprise resource planning (ERP) systems such as Oracle, SAP, Microsoft Dynamics, and Tally, allowing for centralized management of weighing data across multiple sites, optimizing workflow and facilitating effective decision-making. It is actively deployed across diverse industry sectors such as agriculture, cement, construction, sugar, and mining.

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How It Works

1. Secure Identification

The unmanned weighbridge system ensures seamless vehicle identification using RFID technology. Vehicles are equipped with RFID tags that store unique identification data. Upon arrival, RFID readers automatically capture and verify this information, enabling quick and secure access without manual intervention.

2. Access Control

For controlled access, RFID tags mounted on vehicle windscreens are scanned by the system. Upon successful verification, boom barriers at the entry point automatically open. This contactless mechanism enhances security, prevents unauthorized entry, and streamlines vehicle movement within the weighbridge premises.

3. Accurate Positioning

Positioning sensors and an IoT-enabled centering controller ensure vehicles are correctly aligned on the weighbridge. These technologies minimize positioning errors, optimize weight measurement accuracy, and prevent operational delays, contributing to smooth and reliable weighment processes without the need for manual adjustments.

4. Weighment

The integrated weight digitizer precisely records the vehicle’s actual weight. Simultaneously, high-resolution cameras capture images from multiple angles for documentation and security purposes. This automated process ensures transparency, enhances data accuracy, and supports compliance with regulatory standards.

5. Smart Kiosk

Drivers are guided by a user-friendly smart kiosk that provides real-time instructions on retrieving material weight data. The kiosk offers an option to print transaction slips, ensuring clear documentation. This automated assistance minimizes confusion, reduces processing time, and enhances driver experience.

6. Synchronization

Upon completing the weighment, all captured data is instantly transmitted to a cloud server or ERP system. This real-time synchronization facilitates centralized data management, enhances operational transparency, and enables quick decision-making through accurate reports and analytics.